2,4,6-Trinitrotoluene (TNT) is an explosive that is well known for its stable nature, performance, and reliability. It is used in the military and mining industries as it can be cast into various shapes due to its ease of processing at its melting temperature of 80 to 82°C. It can be processed safely within melting temperature without the risk of thermal and impact-related initiation. Despite these properties, casting defect-free charges of uniform density is challenging. Hence, there is a need for targeted quality control measures and process optimisation to minimise density variations and defect formation in manufacturing. In this work the defects formation is mapped for a 10 kg anti-tank landmine, this is done by melting and casting TNT into a 10 kg anti-tank landmine fibre glass mould without any controlled cooling method. The melting and cooling temperature profiles of the TNT casing process were manually monitored using an infrared camera and the process was simulated using COMSOL Multiphysics. The resulting cast was characterised by Vidisco foXRayzor Digital X-Ray and Irdium-192 (192lr) radioactive source. The findings from this study depicted a dense structure at the mould’s margins compared to the booster centre. The less dense area also showed a high proportion of defects which were attributed to shrinkage during cooling.
Published in | American Journal of Science, Engineering and Technology (Volume 10, Issue 1) |
DOI | 10.11648/j.ajset.20251001.13 |
Page(s) | 27-39 |
Creative Commons |
This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited. |
Copyright |
Copyright © The Author(s), 2025. Published by Science Publishing Group |
2,4,6-Trinitrotoluene, Anti-tank, Melt and Cast, Casting Defects, Mapping
Material | Heat capacity at constant pressure [J.kg-1.K-1] | Thermal conductivity [W.m-1.K-1] | Density [kg.m-3] | References |
---|---|---|---|---|
Aluminium | 900.0 | 238 | 2700 | ----- |
TNT | 1062.2 | 0.260 | 1648 | [26] |
Fibreglass | 903.5 | 0.431 | 1835 | [22] |
TNT | 2,4,6-Trinitrotoluene |
EMs | Energetic materials |
RDX | 1,3,5-trinitro-1,3,5-triazacyclohexane |
DNP | 2,4-dinitro-2,4-diazapentane |
DNT | 2,4-dinitrotoluene |
DNAN | 2,4-dinitroanisole |
TNANA | 2,4,6-trinitroanisole |
HMX | 1,3,5,7-tetranitro-1,3,5,7-tetraazacyclooctane |
HNIW | 2,4,6,8,10,12-hexanitro-2,4,6,8,10,12-hexaazaisowurtzitane |
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APA Style
Thungatha, L., Nyembe, N., Qhamakwane, T., Mahlase, C., Ngcebesha, L. (2025). Mapping the Orientation and Distribution of Defects for the Natural Casting of 2,4,6-Trinitrotoluene (TNT) in 10kg Anti-tank Landmine Mold. American Journal of Science, Engineering and Technology, 10(1), 27-39. https://doi.org/10.11648/j.ajset.20251001.13
ACS Style
Thungatha, L.; Nyembe, N.; Qhamakwane, T.; Mahlase, C.; Ngcebesha, L. Mapping the Orientation and Distribution of Defects for the Natural Casting of 2,4,6-Trinitrotoluene (TNT) in 10kg Anti-tank Landmine Mold. Am. J. Sci. Eng. Technol. 2025, 10(1), 27-39. doi: 10.11648/j.ajset.20251001.13
AMA Style
Thungatha L, Nyembe N, Qhamakwane T, Mahlase C, Ngcebesha L. Mapping the Orientation and Distribution of Defects for the Natural Casting of 2,4,6-Trinitrotoluene (TNT) in 10kg Anti-tank Landmine Mold. Am J Sci Eng Technol. 2025;10(1):27-39. doi: 10.11648/j.ajset.20251001.13
@article{10.11648/j.ajset.20251001.13, author = {Lamla Thungatha and Nobuhle Nyembe and Tshepo Qhamakwane and Conrad Mahlase and Lisa Ngcebesha}, title = {Mapping the Orientation and Distribution of Defects for the Natural Casting of 2,4,6-Trinitrotoluene (TNT) in 10kg Anti-tank Landmine Mold }, journal = {American Journal of Science, Engineering and Technology}, volume = {10}, number = {1}, pages = {27-39}, doi = {10.11648/j.ajset.20251001.13}, url = {https://doi.org/10.11648/j.ajset.20251001.13}, eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ajset.20251001.13}, abstract = {2,4,6-Trinitrotoluene (TNT) is an explosive that is well known for its stable nature, performance, and reliability. It is used in the military and mining industries as it can be cast into various shapes due to its ease of processing at its melting temperature of 80 to 82°C. It can be processed safely within melting temperature without the risk of thermal and impact-related initiation. Despite these properties, casting defect-free charges of uniform density is challenging. Hence, there is a need for targeted quality control measures and process optimisation to minimise density variations and defect formation in manufacturing. In this work the defects formation is mapped for a 10 kg anti-tank landmine, this is done by melting and casting TNT into a 10 kg anti-tank landmine fibre glass mould without any controlled cooling method. The melting and cooling temperature profiles of the TNT casing process were manually monitored using an infrared camera and the process was simulated using COMSOL Multiphysics. The resulting cast was characterised by Vidisco foXRayzor Digital X-Ray and Irdium-192 (192lr) radioactive source. The findings from this study depicted a dense structure at the mould’s margins compared to the booster centre. The less dense area also showed a high proportion of defects which were attributed to shrinkage during cooling. }, year = {2025} }
TY - JOUR T1 - Mapping the Orientation and Distribution of Defects for the Natural Casting of 2,4,6-Trinitrotoluene (TNT) in 10kg Anti-tank Landmine Mold AU - Lamla Thungatha AU - Nobuhle Nyembe AU - Tshepo Qhamakwane AU - Conrad Mahlase AU - Lisa Ngcebesha Y1 - 2025/03/06 PY - 2025 N1 - https://doi.org/10.11648/j.ajset.20251001.13 DO - 10.11648/j.ajset.20251001.13 T2 - American Journal of Science, Engineering and Technology JF - American Journal of Science, Engineering and Technology JO - American Journal of Science, Engineering and Technology SP - 27 EP - 39 PB - Science Publishing Group SN - 2578-8353 UR - https://doi.org/10.11648/j.ajset.20251001.13 AB - 2,4,6-Trinitrotoluene (TNT) is an explosive that is well known for its stable nature, performance, and reliability. It is used in the military and mining industries as it can be cast into various shapes due to its ease of processing at its melting temperature of 80 to 82°C. It can be processed safely within melting temperature without the risk of thermal and impact-related initiation. Despite these properties, casting defect-free charges of uniform density is challenging. Hence, there is a need for targeted quality control measures and process optimisation to minimise density variations and defect formation in manufacturing. In this work the defects formation is mapped for a 10 kg anti-tank landmine, this is done by melting and casting TNT into a 10 kg anti-tank landmine fibre glass mould without any controlled cooling method. The melting and cooling temperature profiles of the TNT casing process were manually monitored using an infrared camera and the process was simulated using COMSOL Multiphysics. The resulting cast was characterised by Vidisco foXRayzor Digital X-Ray and Irdium-192 (192lr) radioactive source. The findings from this study depicted a dense structure at the mould’s margins compared to the booster centre. The less dense area also showed a high proportion of defects which were attributed to shrinkage during cooling. VL - 10 IS - 1 ER -