An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy

Ruoda Wang; Kaiguo Fan; Qiang Li; Yifei Li

doi:doi:10.11648/j.ijmea.20210902.11

| Peer-Reviewed

An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy

Ruoda Wang, Kaiguo Fan, Qiang Li, Yifei Li

Published in International Journal of Mechanical Engineering and Applications (Volume 9, Issue 2)

Received: 9 March 2021 Accepted: Published: 12 April 2021

Views: Downloads:

Download PDF

Share This Article

Twitter
Linked In
Facebook

Abstract

With the improvement of machining accuracy and efficiency, heat generation of guideway becomes the crucial problem which will cause thermal convex deformation. Thermal convex deformation of guideway which accounts for about 22.7% of the total errors is one of the main factors affecting the machining accuracy of machine tool. A conservation of energy-based optimization method is proposed to balance the temperature field and reduce the thermal convex deformation. The main strategy of this method is to transfer the heat from high temperature regions to the lower temperature regions through a heat transfer system. The structure and contact area of the heat transfer system are determined according to the output and input heat ratio of the guideway. The simulation and experimental results show that the temperature field of the guideway is more uniform after optimized, the thermal convex deformation is reduced about 50%, it is of great significance to reduce the thermal convex deformation of the guideway and improve the machining accuracy of machine tool.

Published in	International Journal of Mechanical Engineering and Applications (Volume 9, Issue 2)
DOI	10.11648/j.ijmea.20210902.11
Page(s)	33-41
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2024. Published by Science Publishing Group

Keywords

Conservation of Energy, Thermal Optimization, Temperature Distribution, Thermal Convex, Guideway

References

[1]	Bryan J (1990) International status of thermal error research. Annals of the CIRP, 39 (2): 645-656.
[2]	Yun W-S, Kim S-K, Cho D-W (1998) Thermal error analysis for a CNC lathe feed drive system. Int J Mach Tools Manuf 39 (1): 1087-1101.
[3]	Fan KG, Yang JG, Yang LY (2014) Unified error model based spatial error compensation for four types of CNC machining center: part II-unified model based spatial error compensation. Mech Syst Signal Pr 49: 63-76.
[4]	Jiang H, Fan KG, Yang JG (2014) An improved method for thermally induced positioning errors measurement, modeling, and compensation. Int J Adv Manuf Technol 75: 1279-1289.
[5]	Feng W, Li Z, Gu Q et al (2015) Thermally induced positioning error modelling and compensation based on thermal characteristic analysis, Int J Mach Tools Manuf 93: 26-36.
[6]	Barakat NA, Elbestawi MA, Spence AD (2000) Kinematic and geometric error compensation of a coordinate measuring machine. Int J Mach Tools Manuf 40: 833-850.
[7]	Chen L (2009) Kinematics modeling and post-processing method of five-axis CNC machine, 2009 First International Workshop on Education Technology and Computer Science 1: 300-303.
[8]	Mori M, Mizuguchi H, Fujishima M et al (2009) Design optimization and development of CNC lathe headstock to minimize thermal deformation. CIRP Ann Manuf Technol 58 (1): 331-334.
[9]	Ge Z, Ding X (2018) Design of thermal error control system for high-speed motorized spindle based on thermal contraction of CFRP. Int J Mach Tools Manuf 125 (Supplement C): 99-111.
[10]	Fan KG, Gao R, Zhou H et al (2020) An optimization method for thermal behavior of high-speed spindle of gear form grinding machine. Int J Adv Manuf Technol 107: 959-970.
[11]	Xia CH, Fu JZ, Lai JT et al (2015) Conjugate heat transfer in fractal tree-like channels network heat sink for highspeed motorized spindle cooling. Appl Therm Eng 90: 1032–1042.
[12]	Li F, Gao J, Shi X et al (2017) Investigation on heat transfer performance of loop thermosyphon for inner cooling of motorized spindle. J Xi'an Jiaotong Univ 51 (7): 90–97.
[13]	Guo X, Hu Y, Xia J et al (2007) Study on thermal deformation of machine tools' slide guide based on FEA. Modular Machine Tool & Automatic Manufacturing Technique 3 (1): 8-12.
[14]	Zeng H, Zhao D, Zeng G et al (2012) Study on thermal deformation of numerical control lathe’s slide guide based on Ansys. Machinery Mesign & Manufacture 8: 195-197.
[15]	Kang Y, Chang C, Chu M et al (2006) Estimation of thermal deformation in machine tools using the hybrid autoregressive moving-average-neural network model. P I Mech Eng B-J Eng 220 (8): 1317-1323.
[16]	Hiroshi T, Yoshiyuki K, Teppei A et al (2007) Approximation of thermal deformation behaviour of a machine tool to improve its process precision. Key Engineering Materials 356 (1): 181-184.
[17]	Li H, Ying X (2011) Approximate model method in optimization calculation of thermal error of machine tool guideway. Chinese Journal of Mechanical Engineering (2): 423-427.
[18]	Hao Z, Kaiguo F, Rui G (2020) Fast heat conduction-based thermal error control technique for spindle system of machine tools. Int J Adv Manuf Technol 107: 653-666.
[19]	Song S, Yovanovich M (1988) Relative contact pressure- Dependence on surface roughness and Vickers microhardness. J Thermophys Heat TR 2 (1): 43-47.

Cite This Article

Plain Text BibTeX RIS

APA Style

Ruoda Wang, Kaiguo Fan, Qiang Li, Yifei Li. (2021). An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. International Journal of Mechanical Engineering and Applications, 9(2), 33-41. https://doi.org/10.11648/j.ijmea.20210902.11

Copy | Download

ACS Style

Ruoda Wang; Kaiguo Fan; Qiang Li; Yifei Li. An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. Int. J. Mech. Eng. Appl. 2021, 9(2), 33-41. doi: 10.11648/j.ijmea.20210902.11

Copy | Download

AMA Style

Ruoda Wang, Kaiguo Fan, Qiang Li, Yifei Li. An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. Int J Mech Eng Appl. 2021;9(2):33-41. doi: 10.11648/j.ijmea.20210902.11

Copy | Download

@article{10.11648/j.ijmea.20210902.11,
  author = {Ruoda Wang and Kaiguo Fan and Qiang Li and Yifei Li},
  title = {An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {9},
  number = {2},
  pages = {33-41},
  doi = {10.11648/j.ijmea.20210902.11},
  url = {https://doi.org/10.11648/j.ijmea.20210902.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20210902.11},
  abstract = {With the improvement of machining accuracy and efficiency, heat generation of guideway becomes the crucial problem which will cause thermal convex deformation. Thermal convex deformation of guideway which accounts for about 22.7% of the total errors is one of the main factors affecting the machining accuracy of machine tool. A conservation of energy-based optimization method is proposed to balance the temperature field and reduce the thermal convex deformation. The main strategy of this method is to transfer the heat from high temperature regions to the lower temperature regions through a heat transfer system. The structure and contact area of the heat transfer system are determined according to the output and input heat ratio of the guideway. The simulation and experimental results show that the temperature field of the guideway is more uniform after optimized, the thermal convex deformation is reduced about 50%, it is of great significance to reduce the thermal convex deformation of the guideway and improve the machining accuracy of machine tool.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy
AU  - Ruoda Wang
AU  - Kaiguo Fan
AU  - Qiang Li
AU  - Yifei Li
Y1  - 2021/04/12
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmea.20210902.11
DO  - 10.11648/j.ijmea.20210902.11
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 33
EP  - 41
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20210902.11
AB  - With the improvement of machining accuracy and efficiency, heat generation of guideway becomes the crucial problem which will cause thermal convex deformation. Thermal convex deformation of guideway which accounts for about 22.7% of the total errors is one of the main factors affecting the machining accuracy of machine tool. A conservation of energy-based optimization method is proposed to balance the temperature field and reduce the thermal convex deformation. The main strategy of this method is to transfer the heat from high temperature regions to the lower temperature regions through a heat transfer system. The structure and contact area of the heat transfer system are determined according to the output and input heat ratio of the guideway. The simulation and experimental results show that the temperature field of the guideway is more uniform after optimized, the thermal convex deformation is reduced about 50%, it is of great significance to reduce the thermal convex deformation of the guideway and improve the machining accuracy of machine tool.
VL  - 9
IS  - 2
ER  -

Copy | Download

Author Information

Ruoda Wang

School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, China
Kaiguo Fan

School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, China
Qiang Li

School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, China
Yifei Li

School of Mechanical Engineering, University of Shanghai for Science and Technology, Shanghai, China

Download PDF

Sections

Plain Text BibTeX RIS

APA Style

Ruoda Wang, Kaiguo Fan, Qiang Li, Yifei Li. (2021). An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. International Journal of Mechanical Engineering and Applications, 9(2), 33-41. https://doi.org/10.11648/j.ijmea.20210902.11

Copy | Download

ACS Style

Ruoda Wang; Kaiguo Fan; Qiang Li; Yifei Li. An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. Int. J. Mech. Eng. Appl. 2021, 9(2), 33-41. doi: 10.11648/j.ijmea.20210902.11

Copy | Download

AMA Style

Ruoda Wang, Kaiguo Fan, Qiang Li, Yifei Li. An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy. Int J Mech Eng Appl. 2021;9(2):33-41. doi: 10.11648/j.ijmea.20210902.11

Copy | Download

@article{10.11648/j.ijmea.20210902.11,
  author = {Ruoda Wang and Kaiguo Fan and Qiang Li and Yifei Li},
  title = {An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy},
  journal = {International Journal of Mechanical Engineering and Applications},
  volume = {9},
  number = {2},
  pages = {33-41},
  doi = {10.11648/j.ijmea.20210902.11},
  url = {https://doi.org/10.11648/j.ijmea.20210902.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmea.20210902.11},
  abstract = {With the improvement of machining accuracy and efficiency, heat generation of guideway becomes the crucial problem which will cause thermal convex deformation. Thermal convex deformation of guideway which accounts for about 22.7% of the total errors is one of the main factors affecting the machining accuracy of machine tool. A conservation of energy-based optimization method is proposed to balance the temperature field and reduce the thermal convex deformation. The main strategy of this method is to transfer the heat from high temperature regions to the lower temperature regions through a heat transfer system. The structure and contact area of the heat transfer system are determined according to the output and input heat ratio of the guideway. The simulation and experimental results show that the temperature field of the guideway is more uniform after optimized, the thermal convex deformation is reduced about 50%, it is of great significance to reduce the thermal convex deformation of the guideway and improve the machining accuracy of machine tool.},
 year = {2021}
}

Copy | Download

TY  - JOUR
T1  - An Optimization Method for Thermal Convex Deformation of Machine Tool's Guideway Based on the Conservation of Energy
AU  - Ruoda Wang
AU  - Kaiguo Fan
AU  - Qiang Li
AU  - Yifei Li
Y1  - 2021/04/12
PY  - 2021
N1  - https://doi.org/10.11648/j.ijmea.20210902.11
DO  - 10.11648/j.ijmea.20210902.11
T2  - International Journal of Mechanical Engineering and Applications
JF  - International Journal of Mechanical Engineering and Applications
JO  - International Journal of Mechanical Engineering and Applications
SP  - 33
EP  - 41
PB  - Science Publishing Group
SN  - 2330-0248
UR  - https://doi.org/10.11648/j.ijmea.20210902.11
AB  - With the improvement of machining accuracy and efficiency, heat generation of guideway becomes the crucial problem which will cause thermal convex deformation. Thermal convex deformation of guideway which accounts for about 22.7% of the total errors is one of the main factors affecting the machining accuracy of machine tool. A conservation of energy-based optimization method is proposed to balance the temperature field and reduce the thermal convex deformation. The main strategy of this method is to transfer the heat from high temperature regions to the lower temperature regions through a heat transfer system. The structure and contact area of the heat transfer system are determined according to the output and input heat ratio of the guideway. The simulation and experimental results show that the temperature field of the guideway is more uniform after optimized, the thermal convex deformation is reduced about 50%, it is of great significance to reduce the thermal convex deformation of the guideway and improve the machining accuracy of machine tool.
VL  - 9
IS  - 2
ER  -

Copy | Download