Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material

Alexander Kalinichenko; Uladislau Kalinichenko; Igor Voitov; Valery Luhin

doi:doi:10.11648/j.ijmpem.20230801.12

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Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material

Alexander Kalinichenko, Uladislau Kalinichenko, Igor Voitov, Valery Luhin

Published in International Journal of Mineral Processing and Extractive Metallurgy (Volume 8, Issue 1)

Received: 22 March 2023 Accepted: 26 April 2023 Published: 29 May 2023

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Abstract

Casted composite materials have found certain application in mechanical engineering. Their advantages are lower cost due to the use of casting technology (solid-liquid synthesis), absence of any restriction on the shape and weight of parts. It is known that the transition zone between the matrix alloy and reinforcing phase plays an important role on the level of mechanical properties of cast composites. So, the aim of the study is investigations of transition zone formation during the infiltration of matrix alloy into the frame formed by the reinforcing phase. Copper based alloy was used as a matrix alloy and cast-iron granules were used as a reinforcing phase. Cast composite materials have been exposed for different time during the synthesis. Specimens were studied using electron microscopy. Results on the concentration distribution of main elements (Si, Fe, Cu) in a transition zone are presented. It is shown that the formation of transition zone starts during the infiltration process with further its growth during the exposition at the synthesis temperature. It is established that the formation of the transition zone takes place not only due to elements diffusion but as well due to the dissolution of granules of reinforcing phase. Experiments carried out allow establishing some peculiarities of the transition zone formation. To achieve required level of mechanical properties it is necessary to control the melt temperature and duration of the synthesis of cast composite materials.

Published in	International Journal of Mineral Processing and Extractive Metallurgy (Volume 8, Issue 1)
DOI	10.11648/j.ijmpem.20230801.12
Page(s)	9-14
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2023. Published by Science Publishing Group

Keywords

Synthesis of Casted Composite Materials, Transition Zone, Elements’ Distribution, Dissolution of Granules

References

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[2]	Krishan K. Chawla (2013) Composite Materials. Science and Engineering. New York: Springer, 552 p.
[3]	Composite Materials. A Vision for the Future. (2011). Eds.: Luigi Nicolais, Michele Meo, Eva Milella. NY: Springer, 220 p.
[4]	Ajayan P. M., Schadler L. S., Braun P. V. (2003) Nanocomposite science and technology. Wiley-VCH, Weinheim,. p. 122–138.
[5]	Tarsanoglu T. Metal Matrix Composites. 36 p. [Electronic resource] URL https://ce.mu.edu.tr/Icerik/metalurji.mu.edu.tr/Sayfa/Metal_Matrix_Composites_1.pdf [Date of access 09.03.2023].
[6]	Principles of Composite Material Mechanics. (2011) CRC Pres., 683 p.
[7]	Deborah D. L. Chung (2010) Composite Materials. Science and Applications. New York: Springer. 358 p. doi.org/10.1007/978-1-84882-831-5.
[8]	Muhammad Hayat Jokhio, Muhammad Ibrahim Panhwar, Mukhtiar Ali Unar (2011) Manufacturing of Aluminum Composite Material Using Stir Casting Process Mehran University Research Journal of Engineering and Technology •Vol. 30, No. 1, p 53-64.
[9]	Theory and Practice of Casted Composite Materials (2019). Proc. of Intern. Scien. Conf. Vladimir: Publ. VlSU, 140 p. (In Russian).
[10]	Metal Matrix Composites. Custom-made Materials for Automotive and Aerospace Engineering. Edited by Karl U. Kainer (2006) WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim p. 1-54.
[11]	Marija Korać, Željko Kamberović, Zoran Anđić and Mirjana Filipović (2011) Sintered Materials Based on Copper and Alumina Powders Synthesized by a Novel Method in Nanocomposites and Polymers with Analytical Methods, Dr. John Cuppoletti (Ed.), InTech, p. 181-198.
[12]	Tatiana Koltsova, Elizaveta Bobrynina, Aleksei Vozniakovskii, Tatiana Larionova and Olga Klimova-Korsmik (2022) Thermal Conductivity of Composite Materials Copper-Fullerene Soot. Materials, Vol. 15, No 1415. P. 1-8 doi.org/10.3390/ma15041415.
[13]	Composites and Their Properties Edited by Ning Hu. (2012), InTEch Publ. 510 p doi.org/10.5772/2816.
[14]	Nijssen R. P. L. (2015) Composite Materials. An Introduction. Inholland University of Applied Sciences. 150 p.
[15]	Maltseva L. A., Sharapova V. A. (2013) Liquid-phase technology to manufacture composite materials. Ekaterinburg: Publ. Ural. Uni., 120 p. (In Russian).
[16]	Chawla Nikhilesh, Chawla Krishan K. (2013) Metal Matrix Composites. Second edition. Springer New York. 370 p. doi.org/10.1007/978-1-4614-9548-2.
[17]	Kalinichenko A. S., Kobzar Yu. V., Voronov E. O. (2013) Experience of composite materials with macroheterogeneous structure application to normalize the thermo-mechanical state of steam turbines. Energetika. Proceedings of CIS higher education institutions and power engineering associations. No 3. p. 79 – 86. (In Russian).

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APA Style

Alexander Kalinichenko, Uladislau Kalinichenko, Igor Voitov, Valery Luhin. (2023). Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. International Journal of Mineral Processing and Extractive Metallurgy, 8(1), 9-14. https://doi.org/10.11648/j.ijmpem.20230801.12

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ACS Style

Alexander Kalinichenko; Uladislau Kalinichenko; Igor Voitov; Valery Luhin. Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. Int. J. Miner. Process. Extr. Metall. 2023, 8(1), 9-14. doi: 10.11648/j.ijmpem.20230801.12

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AMA Style

Alexander Kalinichenko, Uladislau Kalinichenko, Igor Voitov, Valery Luhin. Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. Int J Miner Process Extr Metall. 2023;8(1):9-14. doi: 10.11648/j.ijmpem.20230801.12

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@article{10.11648/j.ijmpem.20230801.12,
  author = {Alexander Kalinichenko and Uladislau Kalinichenko and Igor Voitov and Valery Luhin},
  title = {Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {8},
  number = {1},
  pages = {9-14},
  doi = {10.11648/j.ijmpem.20230801.12},
  url = {https://doi.org/10.11648/j.ijmpem.20230801.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20230801.12},
  abstract = {Casted composite materials have found certain application in mechanical engineering. Their advantages are lower cost due to the use of casting technology (solid-liquid synthesis), absence of any restriction on the shape and weight of parts. It is known that the transition zone between the matrix alloy and reinforcing phase plays an important role on the level of mechanical properties of cast composites. So, the aim of the study is investigations of transition zone formation during the infiltration of matrix alloy into the frame formed by the reinforcing phase. Copper based alloy was used as a matrix alloy and cast-iron granules were used as a reinforcing phase. Cast composite materials have been exposed for different time during the synthesis. Specimens were studied using electron microscopy. Results on the concentration distribution of main elements (Si, Fe, Cu) in a transition zone are presented. It is shown that the formation of transition zone starts during the infiltration process with further its growth during the exposition at the synthesis temperature. It is established that the formation of the transition zone takes place not only due to elements diffusion but as well due to the dissolution of granules of reinforcing phase. Experiments carried out allow establishing some peculiarities of the transition zone formation. To achieve required level of mechanical properties it is necessary to control the melt temperature and duration of the synthesis of cast composite materials.},
 year = {2023}
}

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TY - JOUR
T1 - Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material
AU - Alexander Kalinichenko
AU - Uladislau Kalinichenko
AU - Igor Voitov
AU - Valery Luhin
Y1 - 2023/05/29
PY - 2023
N1 - https://doi.org/10.11648/j.ijmpem.20230801.12
DO - 10.11648/j.ijmpem.20230801.12
T2 - International Journal of Mineral Processing and Extractive Metallurgy
JF - International Journal of Mineral Processing and Extractive Metallurgy
JO - International Journal of Mineral Processing and Extractive Metallurgy
SP - 9
EP - 14
PB - Science Publishing Group
SN - 2575-1859
UR - https://doi.org/10.11648/j.ijmpem.20230801.12
AB - Casted composite materials have found certain application in mechanical engineering. Their advantages are lower cost due to the use of casting technology (solid-liquid synthesis), absence of any restriction on the shape and weight of parts. It is known that the transition zone between the matrix alloy and reinforcing phase plays an important role on the level of mechanical properties of cast composites. So, the aim of the study is investigations of transition zone formation during the infiltration of matrix alloy into the frame formed by the reinforcing phase. Copper based alloy was used as a matrix alloy and cast-iron granules were used as a reinforcing phase. Cast composite materials have been exposed for different time during the synthesis. Specimens were studied using electron microscopy. Results on the concentration distribution of main elements (Si, Fe, Cu) in a transition zone are presented. It is shown that the formation of transition zone starts during the infiltration process with further its growth during the exposition at the synthesis temperature. It is established that the formation of the transition zone takes place not only due to elements diffusion but as well due to the dissolution of granules of reinforcing phase. Experiments carried out allow establishing some peculiarities of the transition zone formation. To achieve required level of mechanical properties it is necessary to control the melt temperature and duration of the synthesis of cast composite materials.
VL - 8
IS - 1
ER -

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Author Information

Alexander Kalinichenko

Center “Scientific and Technological Park”, Belarusian State Technological University, Minsk, Belarus
Uladislau Kalinichenko

Research Laboratory “Industrial Thermo-Energetics”, Mechanical-Technological Faculty, Belarusian National Technical University, Minsk, Belarus
Igor Voitov

Center “Scientific and Technological Park”, Belarusian State Technological University, Minsk, Belarus
Valery Luhin

Center “Scientific and Technological Park”, Belarusian State Technological University, Minsk, Belarus

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Plain Text BibTeX RIS

APA Style

Alexander Kalinichenko, Uladislau Kalinichenko, Igor Voitov, Valery Luhin. (2023). Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. International Journal of Mineral Processing and Extractive Metallurgy, 8(1), 9-14. https://doi.org/10.11648/j.ijmpem.20230801.12

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ACS Style

Alexander Kalinichenko; Uladislau Kalinichenko; Igor Voitov; Valery Luhin. Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. Int. J. Miner. Process. Extr. Metall. 2023, 8(1), 9-14. doi: 10.11648/j.ijmpem.20230801.12

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AMA Style

Alexander Kalinichenko, Uladislau Kalinichenko, Igor Voitov, Valery Luhin. Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material. Int J Miner Process Extr Metall. 2023;8(1):9-14. doi: 10.11648/j.ijmpem.20230801.12

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@article{10.11648/j.ijmpem.20230801.12,
  author = {Alexander Kalinichenko and Uladislau Kalinichenko and Igor Voitov and Valery Luhin},
  title = {Formation of the Transition Zone "Matrix Alloy - Reinforcing Granules" in the Process of Solid-Liquid Synthesis of Composite Material},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {8},
  number = {1},
  pages = {9-14},
  doi = {10.11648/j.ijmpem.20230801.12},
  url = {https://doi.org/10.11648/j.ijmpem.20230801.12},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20230801.12},
  abstract = {Casted composite materials have found certain application in mechanical engineering. Their advantages are lower cost due to the use of casting technology (solid-liquid synthesis), absence of any restriction on the shape and weight of parts. It is known that the transition zone between the matrix alloy and reinforcing phase plays an important role on the level of mechanical properties of cast composites. So, the aim of the study is investigations of transition zone formation during the infiltration of matrix alloy into the frame formed by the reinforcing phase. Copper based alloy was used as a matrix alloy and cast-iron granules were used as a reinforcing phase. Cast composite materials have been exposed for different time during the synthesis. Specimens were studied using electron microscopy. Results on the concentration distribution of main elements (Si, Fe, Cu) in a transition zone are presented. It is shown that the formation of transition zone starts during the infiltration process with further its growth during the exposition at the synthesis temperature. It is established that the formation of the transition zone takes place not only due to elements diffusion but as well due to the dissolution of granules of reinforcing phase. Experiments carried out allow establishing some peculiarities of the transition zone formation. To achieve required level of mechanical properties it is necessary to control the melt temperature and duration of the synthesis of cast composite materials.},
 year = {2023}
}

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