Automated Pipe Handling System Suitable for Retrofitting Servicing Rigs in China
International Journal of Oil, Gas and Coal Engineering
Volume 8, Issue 1, January 2020, Pages: 10-16
Received: Oct. 17, 2019;
Accepted: Nov. 13, 2019;
Published: Jan. 13, 2020
Views 323 Downloads 111
Fang Tai’an, CNPC Engineering Technology R&D Company Ltd., Beijing, China;National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China
Zhou Zhixiong, CNPC Engineering Technology R&D Company Ltd., Beijing, China;National Engineering Laboratory for Oil and Gas Drilling Technology, Beijing, China
Wu Changliang, CNPC Engineering Technology R&D Company Ltd., Beijing, China
Lv Juan, CNPC Engineering Technology R&D Company Ltd., Beijing, China
Zuo Weidong, CNPC Engineering Technology R&D Company Ltd., Beijing, China
Follow on us
With the development of automated drilling technology, various automated pipe handling devices are constantly being introduced. It is an inevitable trend to apply these equipment on new drilling rigs, while it is also an important work to apply these new technologies and equipment to a large number of servicing rigs. At present, most of the existing drilling rigs in China do not have automatic pipe handling system. It is urgent to carry out automation retrofitting due to the poor field working environment, hard labor, poor safety and low efficiency. In the paper, the current status of the automated pipe handling system is firstly introduced, and the advantages and disadvantages of these automated pipe handling systems are expounded. Then the comparative analysis of applicability, complexity and the retrofitting cost of the automated pipe picked-up and laid-down drilling floor device, pipe handling device on racking board and the offline stand building device in both domestic and foreign are made. Finally, the suitable types of automated pipe handling system can be used to retrofit servicing rigs in China are pointed out. Cameron's automatic up-and-down rig device, Weatherford's racking board automatic pipe handling system and National Drilling Company's offline stand building system are most suitable for the automation retrofitting of servicing rigs. The results show that, these automated pipe handling systems can not only reduce the labor of field operators, improve pipe handling efficiency, reduce the retrofitting workload of servicing rig, but also save retrofitting costs. The retrofitted servicing drilling rigs will be with new vitality and play a greater role in the development of ultra-deep wells and unconventional oil and gas in China.
Automated Pipe Handling, Retrofit Servicing Rigs, Pipe Picked-Up and Laid-Down Device, Robot Derrickman, Offline Stand Building System
To cite this article
Automated Pipe Handling System Suitable for Retrofitting Servicing Rigs in China, International Journal of Oil, Gas and Coal Engineering.
Vol. 8, No. 1,
2020, pp. 10-16.
Copyright © 2020 Authors retain the copyright of this article.
This article is an open access article distributed under the Creative Commons Attribution License (http://creativecommons.org/licenses/by/4.0/
) which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Wang Haige, Wang Lingbi, Ji Guodong, etc. Advances in well drilling and completion technologies for domestic and overseas [J]. Oil Drilling & Production Technology. 2013, 35 (05): 1-12.
Wu Weizhou, Liu Zhilin, Liu Yuanbo, etc. Feasibility Analysis of Old Rig Remanufacturing Technology [J]. Mechanical Engineer. 2018, 46 (05): 79-83.
Ma Weidong. Analysis of the Technology and Economic Benefit of "Electricity Replacing Oil" for Drilling Rig [J]. Plant Maintenance Engineering. 2018, 19 (16): 8-10.
Zhang Huijie, Liang Weigang, Yuan Jian. Retrofit Plan for Automatic Drilling System of Oil Drilling Rig [J]. Plant Maintenance Engineering. 2019, 20 (16): 103-105.
Sun Changzheng, Li Jinfu, Li Haiying. Technology and Practice of Automatic Pipe Handling Upgrading of Drilling Rig in Service [J]. West-China Exploration Engineering. 2019, 31 (02): 48-52.
Chang Yulian, Jiang Kaixun, Fanyansong, etc. Technological Development of Pipe handling System in Drilling and Workover Operation [J]. Petroleum Machinery. 2012, 40 (01): 87-90.
Liu Chunbao, Wang Dingya, Wang Yaohua, et al. Design and Test of DM3/3.3-J Hydraulic Cylinder Lifting Power Catwalk [J]. Petroleum Machinery. 2016, 44 (09): 41-46.
Li Yanjiao, Yu Ping, Gao Jianqiang, et al. Dynamic Analysis Of Hoisting System of the New Automatic Catwalk [J]. Oil Field Equipment. 2015, 44 (05): 1-5.
Wang Jie, Qian Liqin, Chen Xinlong, et al. Dynamic Model and Analysis of The Lifting System of Automatic Catwalk [J]. Chinese Journal of Engineering Design. 2016, 23 (05): 437-443.
Lu Junkang, Tanjian, Li Yahui, et al. Design and Application of Wheeled Moving Raised Catwalk [J]. Petroleum Machinery. 2018, 46 (01): 21-26.
Trond Loeyning. Automated Catwalk Machine for Land Rigs [C]. SPE 188752.2017.
Wang Dingya, Wang Yaohua, Yu Xingjun. Research and Development Trend of Domestic Automated Drilling Rig [J]. Petroleum machinery. 2017, 45 (05): 23-27.
Wang Dingya, Zhang Zengnian, Wang Ruhua, et al. Research and Development Suggestion for Automatic Push-support Pipe Handling System [J]. Petroleum Machinery. 2018, 46 (09): 1-6.
Zhu Haidong, Zhu Keqiang, Tan Haibo. Virtual Prototype Design of Pipe-handling Robot on Racking Platform [J]. Oil Field Equipment. 2016, 45 (6): 51-53.
Herrenknecht VerticaL GMBH, Pipe Handling Modernization Package, available: https://www.herrenknecht-vertical.com/.
Jim Vogt. Automated Racking Board Pipe Handling System for Drilling Rigs Ensures Connection Integrity While Providing Safer Working Conditions and Consistent Tripping Speeds With Minimal Rig Modifications [C]. SPE 176336.2015.
Weatherford International Ltd., Iron Derrickman® S3 Pipe-Handling System, available: https://www.weatherford.com/.
Chaima Belbaraka, Osama Abd Elnaby. Safer, Faster and Efficient Operations through Operation Offline Stand Building: A Case Study [C]. SPE 188645.2017.
Ugasciny, A., Chang, B. T, Hampson, A.. Cost Reduction on Onshore Rig Operation with Offline Stand Building System [C]. SPE 181292, 2016.
Guo Xiaoyan, Huang Lijing, Du Yongjun, et al. The Application of the Double-mouse Hole Stand Building Offline System on Land Rig [J]. Petroleum Machinery. 2017, 45 (10): 32-37.