Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace

Ayush Bhattacharya; Sadhasivam Muthusamy

doi:doi:10.11648/j.ijmpem.20170205.11

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Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace

Ayush Bhattacharya, Sadhasivam Muthusamy

Published in International Journal of Mineral Processing and Extractive Metallurgy (Volume 2, Issue 5)

Received: 29 August 2017 Accepted: 11 September 2017 Published: 10 October 2017

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Abstract

In this study a static heat energy balance analysis has been carried out for an iron blast furnace. The objective of this work is to provide a mathematical calculation model of the heat distributions for the various components of the blast furnace. The model presented, is also indicative to the amount of excess fuel being charged. To prepare a proper heat balance, the first step is to attain a proper mass balance calculation. To do so, each input and output materials has been analysed, and the respective elemental compositions have been calculated. All major components and reactions of a blast furnace have been included in the study. Each calculation has been done with sufficient details, to allow estimation of heat requirements, according to the working conditions of a blast furnace.

Published in	International Journal of Mineral Processing and Extractive Metallurgy (Volume 2, Issue 5)
DOI	10.11648/j.ijmpem.20170205.11
Page(s)	57-67
Creative Commons	This is an Open Access article, distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribution and reproduction in any medium or format, provided the original work is properly cited.
Copyright	Copyright © The Author(s), 2017. Published by Science Publishing Group

Keywords

Blast Furnace, Heat Energy Balance, Blast Furnace Reactions, Blast Furnace Efficiency

References

[1]	Ertem, M. Emre, and Sabit Gürgen. "Energy balance analysis for Erdemir blast furnace number one." Applied thermal engineering 26.11 (2006): 1139-1148.
[2]	Peacey, John G., and William George Davenport. The iron blast furnace: theory and practice. Elsevier, 2016.
[3]	Habashi, Fathi. Principles of extractive metallurgy. Vol. 1. CRC Press, 1970.
[4]	Sarangi, Arabinda, and BIDYAPATI SARANGI. Alternative Routes to Iron Making. PHI Learning Pvt. Ltd., 2016.
[5]	Mustoe, L. H. "Principles of blast furnace ironmaking: Theory and practice: By AK Biswas; published by Cootha Publishing House, Brisbane, 1981.
[6]	Kelly, K. K. "Heats of Fusion of Inorganic Compounds." US Bur. Mines Bull 393 (1936).
[7]	Kelly, K. K. "High-temperature heat content, heat capacity, and entropy data for inorganic compounds." US Department of the Interior, Bureau of Mines Bulletin 476 (1949): 1-235.
[8]	Elliott, John F., Molly Gleiser, and V. Ramakrishna. "Thermochemistry for steelmaking: thermodynamic and transport properties, v. 2." (1963).
[9]	Kirillova, N. L., A. G. Radyuk, and A. E. Titlyanov. "Reducing heat loss through the surface of blast-furnace tuyeres." Metallurgist 57.9-10 (2014): 878-882.
[10]	A. V. Borodulin, A. P. Vasil’ev, E. L. Glushchenko, et al., Proc. 2nd Int. Sci.-Tech. Conf. Automated Furnaces and Energy-Saving Technologies in Metallurgy, Dec. 3–5, 2002, Moscow, pp. 424–426.
[11]	Agrawal, Ashish, et al. "A mathematical model to control thermal stability of blast furnace using proactive thermal indicator." Ironmaking & Steelmaking (2017): 1-8.
[12]	Hou, Qinfu, et al. "DEM-based virtual experimental blast furnace: A quasi-steady state model." Powder Technology 314 (2017): 557-566.
[13]	Shen, Yansong, et al. "Modeling of Internal State and Performance of an Ironmaking Blast Furnace: Slot vs Sector Geometries." Metallurgical and Materials Transactions B 47.2 (2016): 1052-1062.
[14]	David, Sayd Farage, Felipe Farage David, and M. L. P. Machado. "Artificial Neural Network Model for Predict of Silicon Content in Hot Metal Blast Furnace." Materials Science Forum. Vol. 869. Trans Tech Publications, 2016.

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APA Style

Ayush Bhattacharya, Sadhasivam Muthusamy. (2017). Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. International Journal of Mineral Processing and Extractive Metallurgy, 2(5), 57-67. https://doi.org/10.11648/j.ijmpem.20170205.11

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ACS Style

Ayush Bhattacharya; Sadhasivam Muthusamy. Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. Int. J. Miner. Process. Extr. Metall. 2017, 2(5), 57-67. doi: 10.11648/j.ijmpem.20170205.11

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AMA Style

Ayush Bhattacharya, Sadhasivam Muthusamy. Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. Int J Miner Process Extr Metall. 2017;2(5):57-67. doi: 10.11648/j.ijmpem.20170205.11

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@article{10.11648/j.ijmpem.20170205.11,
  author = {Ayush Bhattacharya and Sadhasivam Muthusamy},
  title = {Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {2},
  number = {5},
  pages = {57-67},
  doi = {10.11648/j.ijmpem.20170205.11},
  url = {https://doi.org/10.11648/j.ijmpem.20170205.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20170205.11},
  abstract = {In this study a static heat energy balance analysis has been carried out for an iron blast furnace. The objective of this work is to provide a mathematical calculation model of the heat distributions for the various components of the blast furnace. The model presented, is also indicative to the amount of excess fuel being charged. To prepare a proper heat balance, the first step is to attain a proper mass balance calculation. To do so, each input and output materials has been analysed, and the respective elemental compositions have been calculated. All major components and reactions of a blast furnace have been included in the study. Each calculation has been done with sufficient details, to allow estimation of heat requirements, according to the working conditions of a blast furnace.},
 year = {2017}
}

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TY  - JOUR
T1  - Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace
AU  - Ayush Bhattacharya
AU  - Sadhasivam Muthusamy
Y1  - 2017/10/10
PY  - 2017
N1  - https://doi.org/10.11648/j.ijmpem.20170205.11
DO  - 10.11648/j.ijmpem.20170205.11
T2  - International Journal of Mineral Processing and Extractive Metallurgy
JF  - International Journal of Mineral Processing and Extractive Metallurgy
JO  - International Journal of Mineral Processing and Extractive Metallurgy
SP  - 57
EP  - 67
PB  - Science Publishing Group
SN  - 2575-1859
UR  - https://doi.org/10.11648/j.ijmpem.20170205.11
AB  - In this study a static heat energy balance analysis has been carried out for an iron blast furnace. The objective of this work is to provide a mathematical calculation model of the heat distributions for the various components of the blast furnace. The model presented, is also indicative to the amount of excess fuel being charged. To prepare a proper heat balance, the first step is to attain a proper mass balance calculation. To do so, each input and output materials has been analysed, and the respective elemental compositions have been calculated. All major components and reactions of a blast furnace have been included in the study. Each calculation has been done with sufficient details, to allow estimation of heat requirements, according to the working conditions of a blast furnace.
VL  - 2
IS  - 5
ER  -

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Author Information

Ayush Bhattacharya

School of Mechanical Engineering, VIT University, Vellore, India
Sadhasivam Muthusamy

Blast Furnace Department, JSW Steel Ltd., Salem, India

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APA Style

Ayush Bhattacharya, Sadhasivam Muthusamy. (2017). Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. International Journal of Mineral Processing and Extractive Metallurgy, 2(5), 57-67. https://doi.org/10.11648/j.ijmpem.20170205.11

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ACS Style

Ayush Bhattacharya; Sadhasivam Muthusamy. Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. Int. J. Miner. Process. Extr. Metall. 2017, 2(5), 57-67. doi: 10.11648/j.ijmpem.20170205.11

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AMA Style

Ayush Bhattacharya, Sadhasivam Muthusamy. Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace. Int J Miner Process Extr Metall. 2017;2(5):57-67. doi: 10.11648/j.ijmpem.20170205.11

Copy | Download

@article{10.11648/j.ijmpem.20170205.11,
  author = {Ayush Bhattacharya and Sadhasivam Muthusamy},
  title = {Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace},
  journal = {International Journal of Mineral Processing and Extractive Metallurgy},
  volume = {2},
  number = {5},
  pages = {57-67},
  doi = {10.11648/j.ijmpem.20170205.11},
  url = {https://doi.org/10.11648/j.ijmpem.20170205.11},
  eprint = {https://article.sciencepublishinggroup.com/pdf/10.11648.j.ijmpem.20170205.11},
  abstract = {In this study a static heat energy balance analysis has been carried out for an iron blast furnace. The objective of this work is to provide a mathematical calculation model of the heat distributions for the various components of the blast furnace. The model presented, is also indicative to the amount of excess fuel being charged. To prepare a proper heat balance, the first step is to attain a proper mass balance calculation. To do so, each input and output materials has been analysed, and the respective elemental compositions have been calculated. All major components and reactions of a blast furnace have been included in the study. Each calculation has been done with sufficient details, to allow estimation of heat requirements, according to the working conditions of a blast furnace.},
 year = {2017}
}

Copy | Download

TY  - JOUR
T1  - Static Heat Energy Balance Mathematical Model for an Iron Blast Furnace
AU  - Ayush Bhattacharya
AU  - Sadhasivam Muthusamy
Y1  - 2017/10/10
PY  - 2017
N1  - https://doi.org/10.11648/j.ijmpem.20170205.11
DO  - 10.11648/j.ijmpem.20170205.11
T2  - International Journal of Mineral Processing and Extractive Metallurgy
JF  - International Journal of Mineral Processing and Extractive Metallurgy
JO  - International Journal of Mineral Processing and Extractive Metallurgy
SP  - 57
EP  - 67
PB  - Science Publishing Group
SN  - 2575-1859
UR  - https://doi.org/10.11648/j.ijmpem.20170205.11
AB  - In this study a static heat energy balance analysis has been carried out for an iron blast furnace. The objective of this work is to provide a mathematical calculation model of the heat distributions for the various components of the blast furnace. The model presented, is also indicative to the amount of excess fuel being charged. To prepare a proper heat balance, the first step is to attain a proper mass balance calculation. To do so, each input and output materials has been analysed, and the respective elemental compositions have been calculated. All major components and reactions of a blast furnace have been included in the study. Each calculation has been done with sufficient details, to allow estimation of heat requirements, according to the working conditions of a blast furnace.
VL  - 2
IS  - 5
ER  -

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